Craftsman 18 Inch 42cc Chainsaw Manual: A Comprehensive Guide
This manual details operation for Craftsman 18-inch 42cc chain saws (models UT10517/UT10518/UT10520)‚ offering guidance on assembly‚ maintenance‚ and safe usage.
Craftsman’s 18-inch 42cc chainsaw (model C944.419520) is a powerful tool designed for various cutting tasks‚ from yard work to more demanding projects. This 2.6 cu.in./42cc 2-cycle gasoline chainsaw boasts an 18-inch bar‚ providing substantial cutting capacity.
This manual serves as a comprehensive resource for owners‚ covering essential aspects like safety precautions‚ component identification‚ assembly‚ operation‚ and maintenance. Always prioritize safety by carefully reading and understanding all warnings and instructions before use. Proper maintenance ensures longevity and optimal performance.
Safety Precautions and Warnings
WARNING: Operating a chainsaw is inherently dangerous. Always read the entire Operator’s Manual before use. Wear appropriate personal protective equipment‚ including safety glasses‚ hearing protection‚ gloves‚ and sturdy footwear. Ensure a firm grip and maintain a safe distance from bystanders.
Be acutely aware of potential kickback – a sudden‚ uncontrolled upward or backward movement of the bar. Avoid cutting with the tip of the bar. Regularly inspect the chainsaw for damage and ensure all safety features are functioning correctly. Never operate the chainsaw while fatigued or under the influence.
Understanding the Chainsaw Components
The Craftsman 18-inch 42cc chainsaw comprises several key components. These include the bar and chain assembly‚ responsible for cutting; the 2.6 cu.in./42cc 2-cycle engine providing power; and the fuel system delivering the necessary fuel mixture. Familiarize yourself with the starting and stopping mechanisms for controlled operation.
Understanding each part’s function is crucial for proper assembly‚ maintenance‚ and troubleshooting. Refer to the parts list and diagrams within this manual for detailed illustrations and identification of each component.
Bar and Chain Assembly
The 18-inch bar securely holds the chain‚ facilitating the cutting process. Proper chain tension is vital for efficient operation and preventing derailment. Regularly inspect the bar rails for wear and ensure they are adequately lubricated. A damaged or improperly maintained bar and chain significantly impacts performance.
This assembly is fundamental to the chainsaw’s functionality. Always refer to the manual for correct chain installation and tensioning procedures‚ ensuring safe and effective cutting. Incorrect assembly can lead to hazardous situations.
Engine and Fuel System
The Craftsman 42cc engine requires a precise fuel mixture of gasoline and 2-cycle engine oil for optimal performance. Utilizing the correct ratio‚ as detailed in the manual‚ is crucial to prevent engine damage. The fuel system includes a fuel tank‚ fuel lines‚ and carburetor‚ all requiring periodic inspection for leaks or blockages.
Maintaining a clean fuel system ensures reliable starting and consistent power output. Always use fresh fuel and store it properly to avoid degradation and potential issues.
Starting and Stopping Mechanisms
The Craftsman chainsaw utilizes a recoil starter for ignition‚ alongside a choke and throttle control for varying engine speeds. Proper engagement of these mechanisms is vital for successful starts. A crucial safety feature is the chain brake‚ which immediately stops chain rotation in kickback situations.
To stop the chainsaw‚ release the throttle and engage the chain brake. Always ensure the engine has completely stopped before setting the saw down or performing maintenance.
Assembly Instructions

Upon unboxing your Craftsman chainsaw‚ carefully inspect all components. Attach the bar and chain‚ ensuring correct orientation as detailed in the manual. Securely fasten the bar with the provided nuts. Next‚ install the side chain cover‚ verifying proper alignment and tightening.
Finally‚ attach the rear handle and front hand guard‚ ensuring they are firmly secured. Double-check all fasteners before initial use to guarantee safe operation. Refer to diagrams for clarity.
Fueling and Oil Mixing
Craftsman’s 42cc engine requires a precise fuel mixture. Always use fresh‚ unleaded gasoline and a high-quality 2-cycle engine oil.
Recommended Fuel Mixture Ratios are typically 50:1 (gasoline to oil). Ensure thorough mixing before adding to the tank. Use only oil specifically designed for 2-cycle air-cooled engines. Improper mixing can cause engine damage. Always check the manual for specific oil type specifications and fuel recommendations.
Recommended Fuel Mixture Ratios
For optimal performance of your Craftsman 18-inch 42cc chainsaw‚ a 50:1 gasoline-to-oil ratio is generally recommended. This translates to 50 parts gasoline to 1 part 2-cycle engine oil.
Always pre-mix the fuel and oil in a clean container before adding it to the chainsaw’s fuel tank. Thorough mixing is crucial. Deviating from this ratio can lead to engine malfunction or damage. Refer to your owner’s manual for confirmation and specific recommendations.
Oil Type Specifications
When fueling your Craftsman 18-inch 42cc chainsaw‚ utilize a high-quality 2-cycle engine oil specifically formulated for air-cooled engines. It’s vital to choose an oil that meets or exceeds the JASO FD or ISO-L-EGD standard.
Synthetic or semi-synthetic oils are preferred for enhanced lubrication and reduced carbon buildup. Avoid using automotive oils or oils not designed for 2-cycle engines‚ as they can cause severe engine damage. Always consult your owner’s manual for precise oil specifications.

Starting the Chainsaw
Before starting your Craftsman 18-inch 42cc chainsaw‚ ensure the chain brake is engaged and the saw is placed on a firm‚ level surface. Familiarize yourself with both cold and warm start procedures detailed in the operator’s manual.
Proper starting involves setting the choke‚ priming the fuel bulb‚ and firmly holding the starter grip. Always maintain a secure grip and avoid jerking the cord. Refer to the manual for specific instructions related to your model.
Cold Start Procedure
For a cold start on your Craftsman 18-inch 42cc chainsaw‚ engage the choke lever. Prime the fuel bulb approximately six to ten times until fuel is visible. Ensure the chain brake is engaged for safety. Firmly grasp the starter handle with your hand‚ and pull the cord smoothly but decisively.
Repeat pulling until the engine attempts to start; then disengage the choke. Continue pulling until the engine runs consistently. Consult your owner’s manual for detailed illustrations.
Warm Start Procedure
When restarting a warm Craftsman 18-inch 42cc chainsaw‚ the procedure differs. Typically‚ the choke is not needed. Ensure the chain brake is still engaged as a safety precaution. Firmly grip the starter handle and pull the cord with a smooth‚ controlled motion.
The engine should start with fewer pulls than a cold start. If it doesn’t‚ briefly engage the choke and try again. Refer to your owner’s manual for specific guidance related to your model.
Chainsaw Operation

Safe and effective operation of your Craftsman 18-inch 42cc chainsaw requires proper technique. Always maintain a firm grip with both hands‚ keeping your body to the side of the cutting plane. Begin with the saw at a slight angle‚ letting the chain do the work – avoid forcing it.
Be mindful of branch tension and potential kickback. Clear the work area of obstructions and always plan your cuts. Regularly inspect the chain for sharpness and proper tension before each use.
Proper Cutting Techniques
When using your Craftsman 18-inch 42cc chainsaw‚ initiate cuts with a firm stance and secure footing. Utilize the lower portion of the bar for controlled bucking and felling. Avoid pinching the bar‚ which can cause kickback. Maintain a consistent cutting speed‚ allowing the chain to efficiently remove material.
For limbing‚ cut from the outside in‚ preventing the bar from contacting other branches. Always be aware of the wood’s reaction and adjust your technique accordingly for optimal results.
Avoiding Kickback
Kickback‚ a sudden‚ forceful upward motion of the chainsaw‚ is a serious hazard. To minimize risk with your Craftsman 18-inch 42cc model‚ avoid contact between the guide bar’s upper quadrant and any object. Maintain a firm grip with both hands‚ and never overreach.
Always keep the chain properly sharpened and tensioned. Be acutely aware of the wood’s condition and avoid cutting with a pinched or bound bar. Utilize reduced-kickback bars and chains for enhanced safety.
Chain Maintenance
Consistent chain maintenance is crucial for optimal performance and safety of your Craftsman 18-inch 42cc chainsaw. Regularly check for damage‚ wear‚ and proper tension. A dull chain requires more force‚ increasing kickback risk.
Sharpening restores cutting efficiency‚ while correct tension prevents derailment. Inspect the drive links for wear and replace the chain when necessary. Proper maintenance extends chain life and ensures safe‚ efficient operation.
Chain Sharpening Guide
Maintaining a sharp chain is vital for safe and efficient cutting with your Craftsman 18-inch 42cc chainsaw. Use a round file of the correct size‚ guided by a sharpening tool. Maintain the correct filing angle‚ typically 30 degrees‚ for optimal performance.
File each cutter evenly‚ ensuring consistent length and depth. Avoid over-filing‚ which can damage the chain. Regularly check depth gauges and file them down if needed. A properly sharpened chain significantly reduces user fatigue and improves cutting speed.
Chain Tension Adjustment
Proper chain tension is crucial for safe operation of your Craftsman 18-inch 42cc chainsaw. A too-loose chain can derail‚ while a too-tight chain causes excessive wear. Adjust tension using the chain tensioning screw on the chain cover.
With the chain brake engaged‚ adjust the screw until the chain can be pulled around the bar by hand‚ but doesn’t sag excessively. Check tension frequently during use‚ especially when new‚ and readjust as needed.

Bar Maintenance
Maintaining your Craftsman 18-inch 42cc chainsaw bar ensures optimal performance and longevity. Regularly clean the bar groove with a bar groove cleaner to remove sawdust and debris‚ preventing binding and wear. Inspect the bar rails for burrs or damage; file them smooth if necessary.

Periodically check for bending or warping. A damaged bar should be replaced to avoid chain derailment and potential injury. Proper bar maintenance extends the life of both the bar and chain.
Bar Cleaning and Inspection

Regularly cleaning your Craftsman chainsaw bar is crucial. After each use‚ remove sawdust and pitch buildup from the bar groove using a specialized bar groove cleaner or a stiff brush. Inspect the bar rails for wear‚ burrs‚ or cracks.
Check the bar for straightness; any bending impacts cutting performance. Ensure the bar’s oil holes aren’t clogged‚ allowing for proper lubrication. A clean and well-maintained bar extends chain life and ensures safe operation.
Bar Rail Maintenance
Maintaining the rails of your Craftsman chainsaw bar is vital for smooth cutting. File down any burrs or sharp edges on the rails with a flat file to prevent chain binding and premature wear; Regularly check the rail height; uneven wear requires bar rotation or replacement.
Proper rail maintenance ensures consistent chain movement and reduces friction. Inspect for cracks or significant damage‚ as compromised rails can lead to dangerous kickback situations during operation.
Troubleshooting Common Issues
If the engine fails to start‚ verify fuel levels‚ spark plug connection‚ and air filter cleanliness. A chain that stops during operation often indicates insufficient chain tension or a clogged bar groove. Always disconnect the spark plug before inspecting.
For persistent issues‚ consult the detailed parts list and diagrams within this manual. Remember safety first – never attempt repairs with the engine running or without proper protective gear.
Engine Won’t Start
If your Craftsman 42cc chainsaw engine refuses to start‚ first check the fuel supply and ensure the correct fuel mixture ratio is used. Inspect the spark plug for fouling or damage‚ and verify its proper connection. A clogged air filter can also prevent ignition; clean or replace it.
Confirm the choke is engaged during a cold start. Always disconnect the spark plug wire before performing any inspection or maintenance to prevent accidental starting.
Chain Stops Moving During Operation
If the chain halts mid-cut‚ immediately stop the engine and disconnect the spark plug wire for safety. Check chain tension – a loose chain can derail or stop. Inspect the bar for damage or debris obstructing movement. Ensure the chain brake isn’t accidentally engaged.
Low oil levels in the bar oil reservoir can also cause the chain to stop. Verify sufficient oil and refill as needed; A clogged bar groove may restrict oil flow.
Spark Plug Information and Replacement
Proper spark plug function is crucial for engine performance. Consult the parts list for the correct spark plug specification for your Craftsman 18-inch 42cc chainsaw model. Regularly inspect the spark plug for fouling‚ wear‚ or damage. A fouled or worn plug can cause starting difficulties or reduced power.
To replace‚ disconnect the spark plug wire‚ remove the old plug with a socket wrench‚ and gap the new plug to the manufacturer’s specification before installation.
Air Filter Maintenance
Maintaining a clean air filter is vital for optimal engine performance and longevity. A dirty air filter restricts airflow‚ leading to reduced power and increased fuel consumption. Regularly inspect the air filter for dirt and debris.
Cleaning involves gently tapping the filter to remove loose particles or washing it with mild soap and water (if applicable – check your manual). Replace the filter when it’s damaged or excessively dirty.
Cleaning the Air Filter
To clean the air filter‚ first remove it carefully from the chainsaw housing. Gently tap the filter against a clean surface to dislodge loose dirt and debris. For more thorough cleaning‚ wash the filter in warm‚ soapy water.

Rinse thoroughly and allow the filter to completely air dry before reinstalling. Do not use compressed air‚ as it can damage the filter material. Inspect for tears or damage; replace if necessary.
Replacing the Air Filter
When replacing the air filter‚ ensure the chainsaw is switched off and the spark plug is disconnected for safety. Carefully remove the old filter from its housing‚ noting its orientation.
Install the new filter‚ ensuring it seats correctly and seals properly. A poorly fitted filter allows debris into the engine‚ causing damage. Regularly check and replace the filter to maintain optimal engine performance and longevity.
Gear Case Maintenance
The gear case houses critical components requiring periodic maintenance. After extensive use‚ inspect the gear case for leaks or damage. If necessary‚ drain the old gear oil completely.
Refill with the recommended gear oil‚ ensuring the correct level is reached – typically indicated by a fill plug. Proper lubrication minimizes wear and tear‚ extending the life of the chainsaw’s drive mechanism. Regular checks prevent costly repairs and ensure smooth operation.
Storage and Transportation
Prior to long-term storage‚ drain fuel and oil from the chainsaw to prevent deterioration and potential damage. Clean the exterior thoroughly‚ removing debris and sawdust. Store in a dry‚ secure location‚ inaccessible to children.
When transporting‚ always engage the chain brake and bar scabbard for safety. Secure the chainsaw properly to prevent movement and potential injury during transit. Avoid exposing the unit to extreme temperatures or humidity.
Warranty Information
Craftsman offers a limited warranty on this 18-inch 42cc chainsaw‚ covering defects in materials and workmanship for a specified period from the date of purchase. This warranty does not cover items damaged through misuse‚ abuse‚ or normal wear and tear.

To make a warranty claim‚ retain your proof of purchase and contact Sears or Craftsman customer service. Warranty details‚ including duration and specific coverage‚ are outlined in the separate warranty document included with your product.
Parts List and Diagrams
Detailed parts lists and exploded diagrams are crucial for repairs and maintenance of your Craftsman 18-inch 42cc chainsaw. These resources illustrate each component‚ aiding in identification when ordering replacements.
Refer to the separate parts manual (often referenced as document number P4018) for comprehensive schematics. Diagrams showcase assembly views‚ allowing for proper reassembly after servicing. Parts can be sourced through Sears‚ authorized Craftsman dealers‚ or online parts retailers.
Crimping and Stripping Tools (Related to Electrical Components)
While primarily mechanical‚ the Craftsman 18-inch 42cc chainsaw utilizes electrical components like the ignition system. Proper wire connections are vital for reliable operation. Crimping and stripping tools ensure secure‚ long-lasting electrical connections.
Adjustable tools from brands like DigiKey simplify wire preparation. Correctly stripping insulation and crimping connectors maintains conductor integrity. Ergonomic designs enhance ease of use‚ preventing damage to wires during installation or repair.
Geometry Calculator (For Bar Length Calculations)
Understanding bar length is crucial for optimal chainsaw performance. While the Craftsman 18-inch 42cc model specifies an 18-inch bar‚ calculating custom lengths or understanding proportional relationships can be useful. Geometry calculators‚ accessible via Google Search‚ assist with these calculations.
Inputting known values allows users to determine related dimensions. These tools support various shapes and formulas‚ aiding in projects beyond simple bar length verification. Accurate measurements contribute to safe and efficient operation.